Fiesta Sausage Bites

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Fiesta Sausage Bites
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Fiesta Sausage bites are small crunchy bites of spicy sausage and rich melted cheese.

This is one of my favorite go-to recipes. It is easy to make, freezer friendly, and delicious. I consistently receive compliments and requests for this recipe. Because they are freezer friendly, I typically have at least a couple dozen ready to heat. I serve the Fiesta Sausage Bites as a quick snack, appetizer, and hostess gift.

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Silver sheet tray with 3 mini phyllo cups filled with cooked sausage and melted cheese topped with half slice black olive.

Fiesta Sausage Bites


  • Total Time: 1 hour 15 minutes
  • Yield: 60 shells 1x

Description

Crispy phyllo cups with a spicy cheese and sausage filling!  This recipe is inspired from an old Hidden Valley® ad found in McCalls magazine. 


Ingredients

Units Scale
  • 1 lb pork sausage, spicy or hot
  • 1 1/2 cup mild Cheddar cheese, shredded
  • 1 1/2 cup Monterey Jack cheese, shredded
  • 1/4 cup fresh red pepper, finely chopped
  • 1/4 cup fresh orange pepper, finely chopped
  • 1/4 cup fresh yellow pepper, finely chopped
  • 2 teaspoons red pepper flakes
  • 1 tablespoon hot sauce
  • 1 cup prepared Hidden Valley® Fiesta Dip
  • 4 boxes Toasted Phyllo Shells, (60 shells total)

Instructions

  1. Follow the Toasted Phyllo Shells recipe for prepping the shells before filling.
  2. In medium skillet, completely cook sausage until golden brown.
  3. Strain excess grease from sausage and place in large mixing bowl. 
  4. Cool the sausage for approximately 10 minutes so the cheese does not melt when added.
  5. In small bowl, mix sour cream and Hidden Valley® Fiesta Dip until well blended.
  6. Add prepared Hidden Valley® Fiesta Dip, finely chopped red, yellow, orange peppers, red pepper flakes and hot sauce to the cooled sausage.
  7. Lightly stir the sausage mixture.
  8. Add cheddar cheese, Monterey jack cheese to sausage mixture and stir until well blended.

 

MAKE AND BAKE FIESTA SAUSAGE BITES

  1. Generously fill toasted phyllo shells.  This can be done up to 3 hours prior to baking. 
  2. Top each cup with half slice of black olive (optional).
  3. Place filled shells in the refrigerator until ready to bake.
  4. Pre-heat oven 350 degrees Fahrenheit .
  5. Place filled cups on sheet pan.
  6. Bake until bubbly.  Ovens vary so I have provided estimated baking times   
    • Standard oven – bake 20 minutes
    • Convection oven – bake 15-20 minutes
    • Air Fry oven – bake 8 minutes

 

TO FREEZE SHELLS BEFORE BAKING

  1. Generously fill each shell and place back into plastic tray.
  2. Once you have each shell filled in the tray lay the plastic back over the shells.
  3. Place the full tray back into the original Phyllo Shell box, tape the open end closed and use a permanent marker and write on the box Fiesta Sausage Bites, Bake 350, 30 minutes, and the current date.
  4. Place in the freezer until ready to use.  It is best not to stack the boxes in the freezer until shells are completely frozen.

 

BAKE FROZEN FILLED SHELLS

  1. Pre-heat oven 350 degrees Fahrenheit .
  2. Place frozen filled cups on sheet pan or the air fryer tray.
  3. Bake until bubbly.  Ovens vary so I have provided estimated baking times.   
    • Standard oven – bake 30 minutes
    • Convection oven – bake 20-25 minutes
    • Air Fry oven – bake 10 minutes

 

  • Prep Time: 45
  • Cook Time: 30
  • Category: appetizer, snack
  • Method: baking
  • Cuisine: American

Keywords: sausage recipe, phyllo cups, appetizer, fiesta tarts, fiesta bites, sausage bites, sausage tarts

PRODUCTS AND EQUIPMENT

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INGREDIENT ESSENTIALS

  • Hot or spicy pork sausage is essential. I have tested several hot and spicy bulk sausage in addition to non meat products. To achieve the best results use the hot or spicy bulk pork sausage. I tested several brands and found that all brands yield the same flavorful results. Refer to our Fiesta Bites Vegetarian if you prefer a non-meat option.
  • Mild Cheddar cheese with a fine shred is the best option if you are looking for well blended flavor. It keeps the filling less bulky and easier to fill the shells without breaking. For more distinct cheese flavors, use the larger wider shred. Shredded sharp cheddar cheese also an option.
  • Monterey Jack cheese adds an additional element flavor. It is a great compliment to the cheddar cheese. I prefer the fine shred for the Monterey Jack cheese.
  • Fresh red, yellow and orange pepper not only adds beautiful “festive” color, it adds light fresh flavor.
  • Red pepper flakes and the hot sauce creates the party in your mouth! Your family preferred hot sauce will work. I would not suggest wing sauce. I use Crystal® Hot Sauce.
  • Prepared Hidden Valley® Fiesta Dip provides the creamy base for the rest of the ingredients.
  • Pre-cooked Toasted Phyllo Shells is key to keeping the shells crisp during baking. I continuously create filling recipes for these petite bites of goodness.
    • WHAT IS PHYLLO ( also FILO or fillo) – Phyllo (also filo or fillo) is a paper-thin unleavened dough. When layered and baked it becomes crispy and flakey. You will find this ingredient in Greek, Balkan and Middle Eastern recipes. Some more popular include spanakopita and baklava.
Silver sheet tray with 3 mini phyllo cups filled with cooked sausage and melted cheese topped with half slice black olive.

SUGGESTED …

suggested …

COURSE: Appetizer
MEAL: Brunch, Snack
FREEZER FRIENDLY: yes
SEASONAL: Fall-Autumn, Summer, Winter, Spring

Do you need a little assistance with making the Fiesta Sausage Bites? I have provided expanded instructions in the sections INGREDIENT ESSENTIALS and HOW TO MAKE . These sections are below the condensed version of the recipe. They include photos and videos as needed.

HOW TO MAKE

This is a quick easy recipe to make.

  1. Prepare Phyllo Shells

    This is something you can do either at the time you make the filling or several days/months ahead. If you make ahead, please place the boxes back into the freezer until ready to use. Instructions can be found at Toasted Phyllo Shells.

  2. In medium skillet, completely cook sausage until golden brown.

    I crumble the sausage as it cooks by breaking up the pieces. Keeping the sausage pieces small makes it easier and quicker to fill the shells.

    silver skillet with cooked crumbled browned spicy sausage

  3. Strain excess grease from sausage, place in large mixing bowl and cool for approximately 10 minutes.

    It is important to strain grease sausage to keep the shells crispy once filled and baked. I put the cooked sausage in a fine strainer over the sink. Cooling the sausage keeps the cheese from melting when added to the sausage. Makes the mixing process easier.

    Cooked crumbled spicy pork sausage in stainless bowl

  4. In small bowl, mix sour cream and Hidden Valley® Fiesta Dip until well blended.

    I use a whisk to blend these two ingredients. It assists in breaking down the dry mix with the wet ingredient. To is important to scrape the sides and bottom with a spatula to ensure all pockets of the dry mix are eliminated.

    prepared Fiesta Dip in white ceramic square bowl

  5. Add prepared Hidden Valley® Fiesta Dip, finely chopped red, yellow, orange peppers, red pepper flakes and hot sauce to the cooled sausage.

    Gently stir to mix the ingredients.

    chopped red, yellow, orange peppers in 3 round white bowls, 1 square bowl with cheddar cheese, 1 square white bowl with Monterey Jack cheese, 1 square bowl with prepared Fiesta Dip, 1 small white round bowl with hot sauce and large stainless bowl with cooked crumbled spicy sausabe

  6. Add cheddar cheese, Monterey jack cheese to sausage mixture and stir until well blended.

    This is a separate step because I found it makes it easier to stir and ensure the ingredients are well blended.

    fiesta sausage bite filling in stainless steel bowl

  7. TO IMMEDIATELY BAKE

    If you plan to make and bake follow these steps.

  8. Preheat oven to 350 degrees Fahrenheit.

    If you have a convection option on your oven I would suggest using it.

  9. Generously fill toasted-phyllo-shells.

    I use a small spoon from my every day silverware to fill the cups. Generously fill the cups slightly higher than the rim of the shell. Place half slice of black olive on top of the mixture (optional). Place the filled shells on a sheet pan.

    3 filled phyllo shells on sheet tray

  10. Bake until bubbly.

    Ovens vary so I have provided estimated baking times.   
    Standard oven – bake 30 minutes
    Convection oven – bake 20-25 minutes
    Air Fry oven – bake 10 minutes

  11. TO FREEZE

    I typically freeze my filled shells. I use the at later dates for a snack or dinner appetizer. It also provides convenience during our busy lives especially if we need food to take to a gathering.

  12. Generously fill toasted-phyllo-shells and bak

    I use a small spoon from my every day silverware to fill the cups. Generously fill the cups slightly higher than the rim of the shell. Place half slice of black olive on top of the mixture (optional). Place the filled shells back onto the plastic container.

  13. Cover the filled shells with the plastic still attached to the container and slide into the original box.

    I tape the end and immediately place in the freezer.

HOW TO STORE

Store filling in an airtight container and place in the refrigerator for up to 3 days. Fill the tarts just before cooking. Check out the HOW TO FREEZE for a make ahead convenient option.

HOW TO FREEZE

Follow the Toasted Phyllo Shells recipe for prepping the shells before filling.

  1. Fill each shell and place back into plastic tray.
  2. Once you have each shell filled in the tray lay the plastic back over the shells.
  3. Place the full tray back into the original Phyllo Shell box, tape the open end closed and use a permanent marker and write on the box Fiesta Sausage Bites, Bake 350, 30 minutes, and the current date.
  4. Place in the freezer until ready to use.

HOW MUCH TO MAKE

Party Appetizers – I typically plan 3-4 tarts per person assuming other appetizers are being served. If you have a large group of male guests, estimate 4 per person. If I have an individual actually passing the tarts on a try, I would plan for 2-3 tarts per person.

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